What is commercial oven PCBA controller?
Unixplore Electronics is a reliable manufacturing source where you can find a variety of commercial oven PCBA manufactured in China. We provide competitive prices and excellent after-sales service. We are open to collaboration and strive to build mutually beneficial partnerships.
The commercial oven PCBA is an embedded electric oven control board, which can control large commercial electric ovens and have multiple functions, such as: fermentation, timing, temperature and other functions, which are industrial -grade products.
The design of the commercial oven PCBA controller needs to consider the size, function, and frequency of use of the oven to ensure that the control board can meet the needs of commercial ovens.
It usually has the following functions:
Temperature control: You can adjust the temperature inside the oven and have a temperature alarm function in order to deal with it in a timely manner when the temperature is too high or too low.
Time control: The heating time of the oven can be set to heat the food when needed.
Functional control: You can set different functional modes according to your need, such as roasting, baking, baking, etc., so as to perform different heating methods for food when needed.
Safety protection: It has functions such as overheating protection and over current protection to ensure the safety of oven and users.
In the design of the commercial oven PCBA control board, the following factors need to be considered:
High temperature resistance: It needs to be able to withstand the higher temperature inside the oven, so you need to choose the control board with good high temperature resistance.
Stability: It needs to be stable and reliable to ensure the normal use and safety of the oven.
Easy maintenance:It needs to be easy to maintain and clean to ensure hygiene and safety.
Easy to operate: It needs to be easy to operate and understand so that users can easily use and control the oven.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!
What are the differences between commercial oven and home oven?
Different size. Commercial oven is larger than home oven, because commercial oven needs to be able to bake multiple foods at the same time to meet the needs of the peak period.
Different functions. Commercial ovens have more functions, such as oven, steam ovens, grills, oven and barbecue racks. The home oven usually has only basic ovens and barbecue racks.
Different durability. Commercial ovens are usually more durable than home oven, because commercial ovens need to be used frequently, and home oven is occasionally used.
Different prices. Commercial ovens are usually more expensive than home oven, because commercial ovens have more functions and higher durability.
Different cleaning. Commercial ovens are usually easier to clean than home oven, because commercial ovens need to be cleaned frequently to ensure hygiene and safety
Commercial Oven PCBA Manufacture
* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery
Unixplore PCB & PCB Assembly Capability
Parameter
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Capability
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Layers
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1-40 layers
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Assembly Type
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Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
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Minimum Component Size
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0201(01005 Metric)
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Maximum Component Size
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2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
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Component Package Types
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BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
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Minimum Pad Pitch
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0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
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Minimum Trace Width
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0.10 mm (4 mil)
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Minimum Trace Clearance
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0.10 mm (4 mil)
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Minimum Drill Size
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0.15 mm (6 mil)
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Maximum Board Size
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18 in x 24 in (457 mm x 610 mm)
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Board Thickness
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0.0078 in (0.2 mm) to 0.236 in (6 mm)
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Board Material
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CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
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Surface Finish
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OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
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Solder Paste Type
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Leaded or Lead-Free
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Copper Thickness
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0.5OZ – 5 OZ
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Assembly Process
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Reflow Soldering, Wave Soldering, Manual Soldering
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Inspection Methods
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Automated Optical Inspection (AOI), X-ray, Visual Inspection
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Testing Methods In-House
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Functional Test, Probe Test, Aging Test, High and Low Temperature Test
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Turnaround Time
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Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
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PCB Assembly Standards
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ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll
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Unixplore Value-Added EMS Service
● IC pre-programming service with file in format of HEX,ELF and BIN.
● Commercial oven PCBA Function test fixture customized according to client's test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance
PCBA Production Procedure
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1. Automatic solderpaste printing
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2. solderpaste printing done
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3. SMT pick and place
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4. SMT pick and place done
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5. ready for reflow soldering
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6. reflow soldering done
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7. ready for AOI
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8. AOI inspection process
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9. THT component placement
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10. wave soldering process
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11. THT assembly done
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12. AOI Inspection for THT assembly
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13. IC programming
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14. function test
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15. QC Check and Repair
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16. PCBA conformal coating Process
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17. ESD packing
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18. Ready for Shipping
Packaging
For PCBA
For Finished Product
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