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air conditioner PCBA
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  • air conditioner PCBAair conditioner PCBA

air conditioner PCBA

Unixplore Electronics is a Chinese company that has been focusing on creating and producing first-class air conditioner PCBA since 2008. We have certifications to ISO9001:2015 and IPC-610E PCB assembly standards.
Model:UE-205

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Product Description

How to Improve the First-Pass Rate of SMT Soldering process for Air Conditioner PCBA

Unixplore Electronics has been committed to the development and manufacturing of high-quality Air conditioner PCBA  in the form of OEM and ODM type since 2011.


To improve the first-pass rate of SMT soldering for Air Conditioner PCBA, i.e., to improve soldering quality and yield, consider the following:


Optimize Process Parameters: Set appropriate process parameters for SMT equipment, including temperature, speed, and pressure, to ensure a stable and reliable soldering process and avoid soldering defects caused by heat or speed.


Check Equipment Status: Regularly inspect and maintain SMT equipment to ensure normal and stable operation. Replace aging components promptly to ensure normal equipment operation.


Optimize Component Placement: When designing the SMT assembly process, rationally place components, considering the spacing and orientation between components to reduce interference and errors during Air Conditioner PCBA soldering process.


Precise Component Placement: Ensure accurate component placement and positioning, using appropriate amounts of solder paste and SMT equipment for precise soldering.


Enhance Employee Training: Provide professional training to operators to improve their SMT soldering techniques and operational skills, reducing operational errors and soldering quality problems.


Strict Quality Control: Introduce strict quality control standards and processes, comprehensively monitor and inspect soldering quality, and promptly identify, adjust, and correct problems.


Continuous Improvement: Regularly analyze quality issues and causes of defects during the welding process, implement continuous improvements, optimize processes and procedures, and increase soldering yield and product quality.


By comprehensively considering and implementing the above measures, the yield of SMT soldering for Air Conditioner PCBA can be effectively improved, ensuring the stability and reliability of soldering quality and product quality.


Unixplore provides one-stop turnkey service for your EMS and PCB assembly projects. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!


Air Conditioner PCBA Manufacture

* Gerber file and BOM list supplied by client
* Bare PCB produced, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Functionally Tested OK prior to shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery

Unixplore PCB & PCB Assembly Capability

Parameter Capability
Layers 1-40 layers
Assembly Type Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
Minimum Component Size 0201(01005 Metric)
Maximum Component Size 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
Component Package Types BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
Minimum Pad Pitch 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
Minimum Trace Width 0.10 mm (4 mil)
Minimum Trace Clearance 0.10 mm (4 mil)
Minimum Drill Size 0.15 mm (6 mil)
Maximum Board Size 18 in x 24 in (457 mm x 610 mm)
Board Thickness 0.0078 in (0.2 mm) to 0.236 in (6 mm)
Board Material CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
Surface Finish OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
Solder Paste Type Leaded or Lead-Free
Copper Thickness 0.5OZ – 5 OZ
Assembly Process Reflow Soldering, Wave Soldering, Manual Soldering
Inspection Methods Automated Optical Inspection (AOI), X-ray, Visual Inspection
Testing Methods In-House Functional Test, Probe Test, Aging Test, High and Low Temperature Test
Turnaround Time Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
PCB Assembly Standards ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll

Unixplore Value-Added EMS Service

● IC pre-programming service with file in format of HEX,ELF and BIN.
● Air Conditioner PCBA Functional test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance

PCBA Production Procedure

  • Air Conditioner PCBA

    1. Automatic solderpaste printing

  • Air Conditioner PCBA

    2. solderpaste printing done

  • Air Conditioner PCBA

    3. SMT pick and place

  • Air Conditioner PCBA

    4. SMT pick and place done

  • Air Conditioner PCBA

    5. ready for reflow soldering

  • Air Conditioner PCBA

    6. reflow soldering done

  • Air Conditioner PCBA

    7. ready for AOI

  • Air Conditioner PCBA

    8. AOI inspection process

  • Air Conditioner PCBA

    9. THT component placement

  • Air Conditioner PCBA

    10. wave soldering process

  • Air Conditioner PCBA

    11. THT assembly done

  • Air Conditioner PCBA

    12. AOI Inspection for THT assembly

  • Air Conditioner PCBA

    13. IC programming

  • Air Conditioner PCBA

    14. function test

  • Air Conditioner PCBA

    15. QC Check and Repair

  • Air Conditioner PCBA

    16. PCBA conformal coating Process

  • Air Conditioner PCBA

    17. ESD packing

  • Air Conditioner PCBA

    18. Ready for Shipping


Packaging

For PCBA

Air Conditioner PCBA
Air Conditioner PCBA
For Finished Product

Air Conditioner PCBA
Air Conditioner PCBA

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