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Electric Toothbrush PCBA
  • Electric Toothbrush PCBAElectric Toothbrush PCBA
  • Electric Toothbrush PCBAElectric Toothbrush PCBA
  • Electric Toothbrush PCBAElectric Toothbrush PCBA

Electric Toothbrush PCBA

Since 2008, Unixplore Electronics has been providing one-stop turnkey manufacture and supply services for high-quality electric toothbrush PCBA in China. The company is certified with ISO9001:2015 and adheres to the PCB assembly standard of IPC-610E.

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Product Description


How to design electric toothbrush PCBA control board?

The following is the introduction of high quality electric toothbrush PCBA, hoping to help you better understand how to design electric toothbrush PCBA. Welcome new and old customers to continue to cooperate with Unixplore Electronics to create a better future!

The design of the electric toothbrush circuit board needs to consider the following aspects:

Power management: Electric toothbrushes use a battery as a power supply, so the battery management system is required, including the charging and discharge management of the battery to ensure the safe use of the electric toothbrush.
Motor driver: Electric toothbrushes need to drive the motor to rotate, so the motor drive circuit is required, including the control and protection of the motor to ensure the normal operation of the electric toothbrush.
Microcontroller: Electric toothbrushes require microcontroller to handle the user's operating instructions and signals of sensors, control the operation of the motor, and manage the battery. Therefore, the appropriate microcontroller needs to be selected, and programming and debugging as needed.
Sensor: Electric toothbrushes require the sensor to detect the user's operation and the status of toothbrushes, such as brushing strength, operating time, etc., and the microcontroller adjusts the working status of the toothbrush based on this information. Therefore, it is necessary to choose the appropriate sensor and install and debug according to the needs.
Exterior design: The design of the electric toothbrush circuit board also needs to consider the design, including the size, shape, color of the circuit board, to meet the needs and aesthetics of users.
Unixplore provides one-stop turnkey service for your EMS project. Feel free to contact us for your board building, we can make a quotation in 24 hours after we receive your Gerber file and BOM list!

Eletric Toothbrush PCBA Manufacture

* Gerber file and BOM list supplied by client
* Blank PCB made, components purchased by us
* PCB fabrication with parts fully assembled
* 100% Function Tested OK before shipping
* RoHS compliant, Lead-free manufacturing process
* Quick delivery, with independent ESD package
* One stop electronic manufacturing service for PCB design, PCB layout, PCB manufacture, components procurement, PCB SMT and DIP assembly, IC programming, function test, packaging and delivery

Unixplore PCB & PCB Assembly Capability

Parameter Capability
Layers 1-40 layers
Assembly Type Through-Hole (THT), Surface Mount (SMT), Mixed (THT+SMT)
Minimum Component Size 0201(01005 Metric)
Maximum Component Size 2.0 in x 2.0 in x 0.4 in (50 mm x 50 mm x 10 mm)
Component Package Types BGA, FBGA, QFN, QFP, VQFN, SOIC, SOP, SSOP, TSSOP, PLCC, DIP, SIP, etc.
Minimum Pad Pitch 0.5 mm (20 mil) for QFP, QFN, 0.8 mm (32 mil) for BGA
Minimum Trace Width 0.10 mm (4 mil)
Minimum Trace Clearance 0.10 mm (4 mil)
Minimum Drill Size 0.15 mm (6 mil)
Maximum Board Size 18 in x 24 in (457 mm x 610 mm)
Board Thickness 0.0078 in (0.2 mm) to 0.236 in (6 mm)
Board Material CEM-3,FR-2,FR-4, High-Tg, HDI, Aluminum, High Frequency, FPC, Rigid-Flex, Rogers, etc.
Surface Finish OSP, HASL, Flash Gold, ENIG, Gold Finger, etc.
Solder Paste Type Leaded or Lead-Free
Copper Thickness 0.5OZ – 5 OZ
Assembly Process Reflow Soldering, Wave Soldering, Manual Soldering
Inspection Methods Automated Optical Inspection (AOI), X-ray, Visual Inspection
Testing Methods In-House Functional Test, Probe Test, Aging Test, High and Low Temperature Test
Turnaround Time Sampling: 24 hours to 7 days, Mass Run: 10 - 30 days
PCB Assembly Standards ISO9001:2015; ROHS, UL 94V0, IPC-610E class ll

Unixplore Value-Added EMS Service

● IC pre-programming service with file in format of HEX,ELF and BIN.
● Electric Toothbrush PCBA Function test fixture customized according to client’s test requirements
● Box building service including plastic & metal case mold and part production
● Conformal coating including selective lacquer coating, epoxy resin potting
● Wire harness and cable assembly
● Finished product assembly including box, screen, membrane switch, labelling and customized carton or retail box packing.
● Various third-party tests for PCBA are available upon request
● Product Certification Assistance

PCBA Production Procedure

  • 1. Automatic solderpaste printing

  • 2. solderpaste printing done

  • 3. SMT pick and place

  • 4. SMT pick and place done

  • 5. ready for reflow soldering

  • 6. reflow soldering done

  • 7. ready for AOI

  • 8. AOI inspection process

  • 9. THT component placement

  • 10. wave soldering process

  • 11. THT assembly done

  • 12. AOI Inspection for THT assembly

  • 13. IC programming

  • 14. function test

  • 15. QC Check and Repair

  • 16. PCBA conformal coating Process

  • 17. ESD packing

  • 18. Ready for Shipping


Packaging

For PCBA

For Finished Product


Hot Tags: Electric Toothbrush PCBA, China, Manufacturers, Suppliers, Factory, Customized, Cheap, Quality, Advanced, CE, 1 Year Warranty, Price

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